Production Engineering Solutions April 2024

April 2024 pesmedia.com SHOW ISSUE BUMPER 104 PAGE SHOW ISSUE PES Media Production Engineering Solutions ukmfgnews MACH 2024: unlocking the future of manufacturing technology The gateway to innovation

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www.pesmedia.com Production Engineering Solutions April 2024 3 Well it’s that time again. MACH 2024 is looming ever larger on the horizon and here I am writing my comment for the April show issue. I’m pleased to advise that we’ve exceeded a hundred pages so a heartfelt thanks to all advertisers and editorial contributors alike. Since I became editor of PES back in 2007, the significance of MACH shows has remained a constant in the UK manufacturing industry despite some pretty severe economic and social conditions. I remember just after MACH 2008 we had the global economic crisis – the worst financial meltdown since the Great Depression. MACH 2010 did take place but it was a shadow of the event two years earlier. The crisis hit hard and it hurt everybody. But the world bounced back – and so did the industry. In 2012, MACH celebrated its centenary year and things remained relatively stable until the pandemic actually forced the cancellation of MACH 2020. No-one could have predicted that one. But all that’s in the past. As is traditional with PES’ MACH show issue, I caught up with the current MTA president – which means Nikken Europe’s CEO Tony Bowkett drew the short straw. Tony is ideal for the position because of his vast industry experience and the fact that he heads up a very successful company with ultimate responsibility for Nikken in Europe. Nikken has exhibited at every MACH show since 1991. Tony has been on the MTA board since 2009 and was vice-president until 2014. He’s keen to emphasise the excellent work the MTA does on behalf of the industry and refers to its staff as ‘unsung heroes’ because much of that work is done behind the scenes. Lobbying government is often a thankless frustrating task but it’s vitally important. A personal quest for Tony is to grow the MTA membership because, as a voice for the industry, critical mass is so important. He’ll also highlight the fact that the association exists for all manufacturers not just those involved with metalcutting. Additionally, he’ll use his term in office to stress the point that being an MTA member represents excellent value for money. Take a look at the article on pages 24-25. So let’s look forward to what I’m sure will be a busy, vibrant and hopefully profitable show for us all. If previous attendances are anything to go by, there should be around 25,000 visitors making the pilgrimage to the NEC in Birmingham from 15-19 April to take in all the cutting-edge technology and innovation on show. Finally, I’m happy to advise that the PES team will be out in force and we’d be delighted to welcome you to our stand (6-50) at the event. See you there! Dave Tudor Editorial Director Tony Bowkett is a man with many responsibilities. As CEO of Nikken Kosakusho Europe he not only heads up the company’s two sites in Rotherham – including the jaw droppingly impressive Nikken Innovation Centre Europe (NICe) located on the Advanced Manufacturing Park – but also seven other facilities across Europe. He’s also the current president of the Manufacturing Technologies Association (MTA). Dave Tudor reports. See pages 24-25 Cover story COMMENT/CONTENTS year and is distributed free of charge to applicants in the UK meeting the publisher’s criteria. Subscriptions are also available at £80 per annum to UK readers or £148 overseas. Whilst every care is taken to provide accurate information, the publishers cannot accept liability for errors or omissions, no matter how they may arise. Authors’ opinions do not necessarily reflect those of the publisher. All rights reserved. No part of this publication may be reproduced or transmitted without the consent of the publisher. © MIT Publishing Limited 2024 You can now view your copy of Production Engineering Solutions online. To register, please go to www.pesmedia.com Contents PES has strict circulation terms of control. These are independently verified and audited by the ‘Audit Bureau of Circulations’. Circulation Statement Published by: MIT Publishing Limited, Featherstone House, 375 High Street, Rochester, Kent ME1 1DA Tel: 01634 830566 Volume 27 Issue 336 ISSN 1460-3926 6 AWI wins large US order prior to major show Rolls-Royce to create 200 jobs in Cardiff and Glasgow NEWS INTRODUCTION • FLOORPLANS • EXHIBITORS 24 MACH comment: Tony Bowkett MACHINING 30 Starrag conjures up new machine advances A complete machining portfolio from Dugard TOOLING & WORKHOLDING 50 Guhring brings new innovations and dependable favourites to the NEC Workholding and automation technology from Thame EDM 63 Full-line solution fanfare from Sodick GRINDING & SURFACE FINISHING TECHNOLOGY 64 delapena and e-tech announce powerful partnership at MACH QUALITY & INSPECTION 72 Next level CMM technology from Aberlink Generations of optical innovation CAD/CAM 82 AI generated 3+2 machining strategies Lantek to exhibit its full suite of sheetmetal software PROFILING & ADVANCED SHEETMETAL TECHNOLOGY 78 Dynamic laser cutting and press brakes Forming an impressive line-up GENERAL 86 Advanced air filtering systems Sustainable manufacturing from J&S Engineering Circulation Perception SAS Phone: 01825 701520 pes@mitpublishing.com Publisher David Rose Editorial Director Dave Tudor T: 01634 825702 newsdesk@pesmag.co.uk Deputy Editor Ed Hill T: 01634 825705 ehill@mitpublishing.co.uk Production Coordinator Ewa Hodden T: 01634 825703 ehodden@mitpublishing. co.uk Digital Content Coordinator Michael Tyrrell mtyrrell@mitpublishing. co.uk Financial Controller Valerie Prentice accounts@mitpublishing.co.uk Sales Manager Tammy Jukes T: 01634 825706 tjukes@pesmag.co.uk Sales Director Andy Morley T: 01634 825701 amorley@pesmag.co.uk Contacts

REGISTER NOW VISIT US STAND 20-330 8MACHINES ON DISPLAY UK DESIGNED & BUILT LIVE CUTTING DEMONSTRATIONS BUILDING FOR YOUR FUTURE Introducing the latest generation of NEOproducts and state of the art automation Industry-leadingaftersales service, applications support andtrainingfor the lifetime of your machine 6ɈLYPUN ZLJ\YL KPNP[HS ZLY]PJLZ [OYV\NO Mazak iCONNECT 4HaHR JHU OLSW `V\Y I\ZPULZZ I\PSK MVY [OL M\[\YL I` VɈLYPUN H YHUNL VM UL^ [LJOUVSVNPLZ HUK <2 I\PS[ THJOPULZ [OH[ WYV]PKL PUJYLHZLK WYVK\J[P]P[` KLSP]LYPUN WYVÄ[HIPSP[` HUK JVTWL[P[P]LULZZ >OL[OLY P[»Z H_PZ LU[Y` SL]LS THJOPUL H\[VTH[PVU VY SHZLY J\[[PUN 4HaHR OHZ [OL [LJOUVSVN` HUK ZOVY[ SLHK [PTL H]HPSHIPSP[` [OH[ JHU WYV]PKL HU PTTLKPH[L IVVZ[ [V `V\Y WYVK\J[PVU Visit us in Hall 20 Stand 330 at MACH 2024 and see how we can help you build for your future. discover.mazakeu.com/MACH

pesmedia.com Production Engineering Solutions April 2024 5 NEWS 3D Scanners 22 Aberlink 72 ADS Laser Cutting 18 Advanced Grinding Solutions 68 Airframe Designs 17 Allied Machine & Engineering 53 Alloy Wire International 6 Arch Motorcycle 22 Axe & Status 78 Babcock International 9 Behringer 90 BMW Group 14 Bowers Group 75 Bruderer UK 79 Castrol 99 Ceratizit UK & Ireland 59 Citizen Machinery UK 47 CloudNC 82 CNC Robotics 92 Colchester Machine Tool Solutions 44 Compass Business Finance 88 delapena 64 DTS UK 33 Dugard 31 Ecoclean 102 FANUC UK 89 Filtermist 86 Fintek 69 Grenville Engineering 18 Guhring UK 50 Haas Automation 44 Heidenhain 42 Heller Machine Tools 45 Hexagon Manufacturing Intelligence 22 Horn Cutting Tools 52 Hurco Europe 36 Hydrafeed 95 J&S Engineering 87 Kerf Developments 81 KUKA 92 Kyocera SGS 58 Lang Technik 56 Lantek 82 Laser Lines 98 Leader Chuck 70 Leicester College 18 LK Metrology 74 M.A. Ford Europe 61 MACH 100 MACH 2024 97 Mach Machine Tools 38 Made Smarter 8 Manchester Metrology 76 Manufacturing Assembly Network 13 Manufacturing Technology Centre 8 Mapal 51 Master Abrasives 65 MecWash Systems 90 Metal Forming Machinery Makers Assoc. 78 Mills CNC 41, 46 Milturn Finishing 20 NCMT 34, 42, 53, 91 Nicolás Correa Group 33 Nikken 24 Oemeta UK 88 Optimax 76 Presscare UK 78 Prosaw 102 Rainford Precision 54 Renishaw 94 Roemheld UK 60 Rolls-Royce 6 Rösler 93 Sandvik Coromant 97 Sodi-Tech EDM 63 SolidCAM 83 Star GB 35 Starrag 30 Tebis UK 84 Thame Workholding 51 Trent Oil Lubricants 100 Unison 80 Vision Engineering 20, 72 WFL Millturn Technologies UK 48 Wogaard 96 Xtrac 14 XYZ Machine Tools 41 Yamazaki Mazak 10, 49 1st Machine Tool Accessories 19 Accretech 8 Accurate Cutting Services 6 Advanced Grinding Solutions 64 Akypak 12 Allied Machine & Engineering 52 Amada 78 Arno 50 Axe & Status 80 AXYZ 81 Behringer 93 Blum-Novotest 14 Bowers Group 74 Castrol 101 Ceratizit UK & Ireland 104 CloudNC 84 CNC Repair 40 CNC Robotics 97 Compass Business Finance 20 Cranden Diamond 22 Dawson Precision Components 41 delapena 66 DF Precision 68 Ecoclean 88 Effective CNC Solutions 45 Electro-Wind 22 Euroblech 2024 13 Exel 83 Filtermist 89 Fintek 91 Fladder 69 Grip Tec 51 Guhring 53 Haas Automation 9 Heidenhain 37 Heller Machine Tools 38 Horn Cutting Tools 55 J&S Engineering 11 Kerf Developments 79 Kyocera SGS 56 Lang Technik 61 Lantek 85 Laser Lines 90 Lissmac 71 M.A. Ford Europe 57 Mach Machine Tools 32 Machine Tool Supplies 60 Manchester Metrology 77 Mapal 54 Micron Workholding 61 MIE Solutions 18 Mills CNC 7, 15 Mitsubishi Materials 21 Mitutoyo 76 Muffet Engineering Solutions 47 NCMT 33 NJ Metrology 72 Oemeta 5 Optimax 72 Plastic Turned Parts 22 Prosaw 99 Rainford Precision 44 REM Systems 94 RK International 65 Roemheld 48 Röhm 58 Rösler 70 Sodi-Tech EDM 62 Star GB 43 Subcon 2024 86 Subcon Drilling 39 Swissmatic 30 Sykes Machines 34 Tebis 82 Tesa 73 Thame Workholding 31 thyssenkrupp materials 96 Tooling Intelligence 92 Trent Lubricants 98 UK Metals Expo 2024 10 Unison 17 Vision Engineering 75 Wallwork Heat Treatment 16 Ward Hi-Tech 23 Warwick Machine Tools 6 WFL Millturn Technologies 35 Wogaard 95 XYZ Machine Tools 2 Yamawa 59 Yamazaki Mazak 4 EDITORIAL ADVERTISING oemeta.com/uk | 01295 713280 MACH 2024 Stand 20-485 COMPANY FINDER

6 April 2024 Production Engineering Solutions pesmedia.com NEWS Subcontract sawing Call to discuss your requirement Advantages of sawing: • No deformation through pressure • No heat affected zones - minimal machining or waste • No damage to base materials - cold process • Cutting of materials or items up to 2000mm thick • Reusable offcuts - not turned into expensive swarf • Enables recovery and reuse of metals or re-purposed castings, forgings, machined components very cost effectively • Sectioning of large components for inspection and test pieces Accurate Cutting Services can cut any metal, ferrous or non-ferrous to close tolerances to resize stockholder material, recover or reuse material or enable internal inspection and testing of castings and forgings prior to full production. We can handle up to 25 tonne loads, 2000mm dia, 8000mm long, and sometimes bigger. 01527 527058 cutting@accurate-cutting.co.uk www.accurate-cutting.co.uk Wire Cut Hole Drill +44 (0)1676 534 534 www.warwickmachinetools.co.uk Excetek EDM Solutions Die Sinking SPEED ACCURACY RELIABILITY Stand: 20-360 Alloy Wire International (AWI), a leading UK manufacturer of round, flat and profile wire is heading to Wire 2024 off the back of one of its largest ever export orders. The company, which is taking its 60-strong range of exotic alloys to the show in Dusseldorf running from April 15-19, has just sealed a $400,000 contract with a US springmaker to supply a high strength nickel cobalt alloy. The DFARS compliant material will be used in an aerospace application that requires heat and corrosion resistance, with the company chosen for its world class quality and the ability to process the order in just a matter of weeks. It is these two qualities, along with a 400-tonne stockholding, that AWI will be promoting at the show in Germany. The company will be represented by staff from the UK and agents from Germany, Italy, and the US. Tom Mander, managing director of Alloy Wire International, commented: “Wire 2024 is the biggest global show in our sector, so it is great news that we are heading there after winning such a sizeable order. “It illustrates how UK manufacturers can remain competitive through investment in the latest technology and a commitment to work with our customers to deliver exceptional technical advice and access to significant amounts of stock at short notice.” He continued: “The US order really does typify what AWI is about. We received the enquiry about two months ago, went back with a quote, agreed the deal, and processed the large quantity and despatched it in a matter of weeks. “Wire 2024 gives us another opportunity to take our key selling points to a global audience and we’ve invested heavily in creating our biggest stand yet and a timeline that charts some of the big moments in our 78-year history.” Alloy Wire International manufactures round, flat and profile wire in 60 exotic alloys, such as Inconel, Monel, Hastelloy, Nimonic and Waspaloy. From its two factories in the West Midlands and Yorkshire, the company continues to be a critical supplier to the UK manufacturing sector while also growing its export business, which currently accounts for nearly 55% of its £17.9m sales. This means AWI now supplies 6,000 customers across 50 countries and 15 different market sectors. AWI will be exhibiting in Hall 11, Stand E26 at the show. Q Alloy Wire International www.alloywire.com AWI wins large US order prior to major show Scan here for more Alloy Wire International articles Rolls-Royce Submarines has announced plans to open new offices in Cardiff and Glasgow to attract the best talent and meet growth in demand from the Royal Navy and the recent Aukus announcement. The locations of satellite offices in Cardiff and Glasgow, funded by the UK Ministry of Defence (MoD), have been selected to help access the skilled talent pools in both regions, with more than 100 jobs being created in each city. The increase in demand for technical specialists will see new offices opened in St Mellons, Cardiff, and at the Airport Business Park in Glasgow. The business intends to attract the best engineers and specialists from around the UK to work on a growing portfolio of nuclear defence projects. In March 2023, it was confirmed that Rolls-Royce Submarines would provide all the nuclear reactor plants that will power new attack submarines as part of the trilateral agreement between Australia, the UK and US. In Cardiff, Rolls-Royce Submarines is looking to attract people with a background in mechanical design, materials engineering, structural integrity analysis, thermal analysis and fluid dynamics. For Glasgow, the focus is on recruiting those with a pedigree in electrical controls and instrumentation and cyber security. Steve Carlier, president – Rolls-Royce Submarines, said: “From our commitments to maintaining the UK’s nuclear deterrent through our deliveries into the Dreadnought programme, to increased demand as a result of Aukus, this is a time of unprecedented growth for our business. To help us succeed we want to attract the brightest and best from across the UK to help us build a better world with nuclear. “The work secured from recent announcements will see us support UK and Australian submarines well into the second half of this century, so there has never been a better time to join our industry.” QRolls-Royce www.rolls-royce.com Image courtesy of BAE Systems Rolls-Royce to create 200 jobs in Cardiff and Glasgow

You can machine small components on large machine tools. But try doing the opposite and the wheels will soon come off. That’s why more and more large component and mould tool manufacturers looking to increase their machining capacity and capabilities are choosing to invest in big Zayer machines from Mills CNC. Take the ZAYER XIOS G MTwith integrated turning capabilities as an example. This large-capacity CNC horizontal bed mill is impressive, whichever way you look at it. And with up to 4000mm x 1600mm x 2000mm (X-, Y- and Z-axis) travels and a 2000mm x 2000mm table (with maximum 12,000kg table load), you’ll never run out out of space. Add to that a 1500mm x 1500mm built-in rotary table, a powerful 40kW/6,000rpm spindle, a 5-axis/45-degree milling head and a generous sized tool changer (up to 80 tools), and you have a machine that’s big in size…and big on performance. We’re showcasing a new Zayer XIOS G MT on our stand at MACH 2024 (Hall 19 - Stand 110): so why not check it out and see for yourself why, when it comes to large-capacity Zayer machine tools, (component) size is never an issue. Until then, you’ll have to watch this space! To find out more about Mills CNC and the machines and technologies we’re showcasing at MACH 2024 - call us on 01926 736736 or visit www.millscnc.co.uk Mills CNC: Like No-one Else! Zayer XIOS G MT CNC horizontal bed mill showcased on our stand at MACH 2024: Hall 19 - Stand 110. FORGE AHEAD IN THE ‘SPACE’ RACE. 01926 736736 • www.millscnc.co.uk

8 April 2024 Production Engineering Solutions pesmedia.com NEWS UK manufacturing industry experts gathered in March to discuss the workforce of the future at the National Manufacturing Summit 2024. The event was held at the Manufacturing Technology Centre (MTC) in Coventry. Focusing on ongoing labour shortage, experts from the UK’s advanced manufacturing sector examined key actions that industry should take to upskill the existing workforce. The panellists and speakers included representatives from the MTC, Lloyds Bank, Dell Technologies, Drone Major, Data Shack, Epicor and Schneider Electric. The event was attended by over 400 stakeholders and manufacturing experts in person, and over 6,000 online throughout the day. Key topics included how automation can supplement the workforce of the future, preparing employees now so that manufacturers can adopt future technologies smoothly with the skills required from the next generation of engineers. Schools from across Coventry and Warwickshire were invited to take part in the conversation, with 45 students aged 14-17 welcomed to the event and given a tour of the Advanced Manufacturing Training Centre (AMTC). Additionally, all participants, including the students, were offered the opportunity to meet ‘Rocketman’, Richard Browning – founder of Gravity Industries, and see the company’s technology at first-hand, as well as view the latest in drone technologies. During the event, MTC CEO, Dr Graham Hoare, said: “The Government’s Advanced Manufacturing Plan signals a positive step change in approach and attitude towards the sector. The development of technologies such as additive manufacturing are continuing to revolutionise industry. Looking forward, Artificial Intelligence (AI) and automation will be key to facilitating the ongoing resurgence of manufacturing in the UK. “But for manufacturers to truly benefit from the rapidly changing environment, there is an urgent need to ensure the workforce can keep up with the pace of technological change. We need to both train a new generation of workers as well as upskill and reskill the existing workforce to meet the evolving requirements of industry. To achieve this, a strategy needs to be outlined by industry leaders in collaboration with academia and the relevant training providers.” The National Manufacturing Summit is an annual congress, first launched in 2021 to offer UK manufacturers a stage to disseminate best practice, knowledge, and strategic thinking. Q Manufacturing Technology Centre www.the-mtc.org NEWS www.accretech.eu Securing Quality Together Surface, Form and Geometry measurement HALL 19 438 Industry experts call for skills strategy to keep pace with innovation MTC CEO, Dr Graham Hoare Scan here for more Manufacturing Technology Centre articles Made Smarter has empowered 125 digital leaders with the vision, skills and drive to pursue smarter manufacturing through its two innovative leadership programmes. The participants hail from across the spectrum of the manufacturing workforce. Made Smarter, a government-funded industry-led initiative to increase technology adoption among SME manufacturers, offers funded access to its Leading Digital Transformation (LDT) programme and Leading Change for Digital Champions (LCDC) programmes. LDT, which is delivered over three months, blends face-to-face Made Smarter North West inspires new digital leaders

pesmedia.com Production Engineering Solutions April 2024 9 NEWS NEWS Haas Automation | 01603 760539 | sales@haas.co.uk Auto Parts Loaders | Plug & Play Robots | Integrated Pallet Pools NEW www.haas.co.uk MADE IN USA The world’s best selling 5-axis for a reason. Babcock International Group (Babcock), the defence company, is creating more than 1,000 new jobs at its largescale, advanced manufacturing and shipbuilding facility in Rosyth to support the delivery of world-class programmes and development of its workforce capabilities. Underpinning Babcock’s commitment to further develop the skills required to support customers over the next four years, the new job opportunities will benefit both the UK economy and local communities and include 400 apprenticeships, 350 production support operatives, skilled engineers, tradespeople, and graduates. The roles will support programmes like the Type 31 frigate design and build programme. The production support operative initiative is focused on attracting people from a range of backgrounds and experience, including those not currently in education, employment, or training, with the role centred around supporting and learning from time-served tradespeople. Babcock’s latest recruits will join a state-of-the-art advanced manufacturing and digitally enabled facility that in recent decades has seen investment of more than £200 million. David Lockwood, chief executive, Babcock International Group, said: “Attracting and retaining talent is essential to the future success of our business and directly benefits the local communities in which we operate. “Continued investment in Babcock’s development programmes and facilities enables our apprentices, graduates and trainees to experience a mix of onthe-job learning in a modern, digitally led industrial environment, alongside academic training with further education partners and our own Babcock Skills Academy. “This week is Scottish Apprenticeship Week; our apprentices play a really important role in our workforces across the UK, ensuring we can sustain the technical skills needed to continue to deliver critical national defence programmes.” Minister for Defence Procurement, James Cartlidge, said: “A career with Babcock can provide these unique opportunities and skilled technical training, while making a huge contribution to the Scottish economy.” Paul Sheerin, chief executive of Scottish Engineering, added: “Babcock Rosyth’s announcement is fantastic news for the engineering industry in Scotland – and the wider UK too. With a staggering 400 of the 1,000 newly created roles being apprentices, what a fantastic opportunity to add highly skilled, well-paid jobs to our economy, and boost our talent pool significantly. It creates the chance for people new to the world of work and those seizing the option to change track on their career.” Q Babcock International www.babcockinternational.com Minister for defence procurement, James Cartlidge, and Babcock CEO David Lockwood, with apprentices and production support operatives at Rosyth Babcock to create 1,000 jobs at Rosyth workshops, online webinars and case studies to see technology in action, and a site visit to PrintCity, Manchester Metropolitan University’s additive and digital manufacturing centre. LCDC includes two face-to-face workshops, online coaching and a site visit to an SME manufacturer to see the impact of digital change first-hand. Manufacturers across the North West are now being encouraged to register their interest for the next series of programmes. Commenting on her experience, Julia Buchanan, director of N & J Aluminium Linings, manufacturers of aluminium linings and accessories for 4x4 vehicles, said: “Digital transformation was something we had been reluctant to engage with, having grown used to paper-based ways of doing things. Made Smarter has changed all of that. “We have engaged in digital projects which will improve our sales order and quotation processes, upgraded our design software and invested in a design apprentice. The leadership programme has taught me about the importance of involving the whole team in identifying improvements because their working perspective

10 April 2024 Production Engineering Solutions pesmedia.com NEWS is as valuable as our management viewpoint.” Phillip Ramsdale, technical director at Thomas Storey, a steel manufacturer in Manchester, added: “Having had the opportunity to step away from my dayto-day responsibilities was incredibly valuable. I encountered a diverse group of inspiring individuals, each with unique perspectives. These interactions have inspired me to reflect about our own core values and initiate new projects.” Since launching in 2019 Made Smarter has supported 2,500 manufacturers in the North West to access expert, impartial technology advice, digital transformation workshops to help take that first step to transform a business, and support with technology adoption projects. Ruth Hailwood, Made Smarter’s organisation and workforce development specialist adviser, said: “Ultimately, accelerating changes to leadership and skills within the industry, especially with SMEs, will make the biggest difference to achieving successful digital transformation and reaping the benefits for UK manufacturing economically, socially and environmentally.” Q Made Smarter www.madesmarter.uk KMETALS EXPO 300 Supply Chain Exhibitors # 100+ Speakers #50+ Seminars across 4 Theatres 11 - 12 September 2024 NEC FREE to attend - www.UKmetalsExpo.com Secure Your Spot for the Leading Metals Industry Supply Chain Event The new Neo range of laser processing machines and a strong focus on customer service helped Yamazaki Mazak record its most successful ever year for laser sales in 2023. The Neo range, which complements Mazak’s 2D laser and 3D tube cutting machines, has opened up new markets for the company within both OEMs and subcontractors. Ian White, general sales manager – laser products, says the Neo machines – including the Optiplex Neo 20kW, a 2D fibre laser with 3015 and 4220 bed sizes, and the FG-400 Neo fibre laser for long tubes, pipes and structural materials – have added new capability to the Mazak laser range. He said: “The Neo machines have helped us penetrate new markets, particularly where laser users are working with heavy plate – in the energy and construction sectors, for example. We’ve also recorded a good mix of sales into both OEMs and subcontractors, with particularly strong results in medical – a sector that requires exceptional accuracy and cut quality.” The strength of Mazak’s service offering for laser users has also driven market share. Mr White added: “Mazak has invested in its service and support for customers, and we now have 25 applications staff ready to advise. We have also introduced our industry-first 24-hour service hotline for laser users, which is available even if the machine is not under warranty or a service contract.” Automation has proved to be a very successful selling point for Mazak. The company has a large automation range with more than 50 options for customers due to the use of its Open Robot Interface technology, which means virtually any automation system can be fitted to its machines. Mazak also designs bespoke systems tailored to individual customer production requirements. The opening of the European Laser Technology Centre in Milan has helped promote Mazak’s laser range. “It has been a great addition to our Technology Centre network and has raised Mazak’s profile among laser users across Europe,” Mr White commented. Mazak recently expanded its laser manufacturing with a move to a larger facility at Minokamo in Japan, which has increased production capacity and further integrated the company’s operations. Mr White is confident that 2024 will deliver more success: “We’re launching the new Optiplex Ez machine – a costeffective laser processing range with multiple advanced cutting features – which I believe will be very competitive and popular within the UK market.” Q Yamazaki Mazak www.mazakeu.co.uk Neo range and services drive strong laser sales for Mazak Scan here for more Yamazaki Mazak articles Scan here for more Made Smarter articles Graduates from Made Smarter North West’s digitalisation programmes

pesmedia.com Production Engineering Solutions April 2024 13 NEWS A manufacturing collective focusing on bringing work back to the UK has enjoyed a major sales boost. The Manufacturing Assembly Network (MAN), which consists of six subcontract manufacturers, an electric motor consultancy and a specialist engineering design agency, has seen a £20m increase in orders, with several high-profile export contracts secured in the EU, Middle East, and Far East. Customers from across automotive, aerospace, construction, electrification, and renewables have backed British innovation and quality which has led to more than 50 new jobs being created across member companies. These are being reinforced by a £4.5m investment drive in new capital equipment, automation, MRP systems and a Precision Tooling Academy to train the toolmakers of the future. “Despite really difficult trading conditions and high inflationary pressures, UK manufacturing has continued to defy the odds, and this is reflected in the performance of the Manufacturing Assembly Network,” explained Tony Sartorius, chairman of Alucast, a founding member of MAN. “A £20m boost in sales is some achievement and we believe this highlights a change in purchasing attitudes where customers are now looking for more strategic partnerships and suppliers who can add value throughout the entire process. We’re also seeing lots of new opportunities in electrification and lightweighting.” He continued: “One of the biggest challenges the group is having is finding the right people. We’ve created over 50 jobs in the last 12 months, but still have lots of positions available.” The Manufacturing Assembly Network works together to encourage collaboration, best practice sharing and to promote UK manufacturing. It comprises: Alucast, Brandauer, FluxSys, Grove Design, James Lister & Sons, KimberMills International, Nemco and PP Control & Automation. Collectively, the group totals £100m+ annual sales, employs more than 900 people and exports products to over 50 countries from 17 factories. In May last year, responding to the Government’s inconsistent strategic vision for industry it delivered its own ‘MANifesto’, a blueprint for making the country globally competitive. Bosses highlighted four key pillars of People, International Trade, Sustainability & Net Zero and Investment as being key to the future growth of UK manufacturing. MAN also plans to host its largest ever Design & Make Challenge this year, a STEM-focused competition aiming to inspire Year 10 and Year 11 students to consider a career in engineering and manufacturing. Q Manufacturing Assembly Network www.man-group.co.uk NEWS www.euroblech.com Sheet metal, tube, sections (ferrous and non-ferrous) Finished products, components, assemblies Handling Separation, cutting Forming Flexible sheet metal working Tube / Section processing Processing of sheet metal / plastic hybrid structures Machine elements Joining, welding, fastening Additive manufacturing Surface treatment of sheet metal And many more 22 – 25 October 2024 | Hanover, Germany Visit the world’s leading sheet metal working exhibition! EuroBLECH 2024 covers the entire sheet metal working technology chain: About 1,500 Exhibitors 90,000+ sqmExhibition Space Speaker Forum Guided Visitor Tours Industry Awards Martin Haynes, managing director of Alucast, a founder company member of MAN MAN sees major sales boost and investment Scan here for more Manufacturing Assembly Network articles

14 April 2024 Production Engineering Solutions pesmedia.com NEWS NEWS DIGILOG TECHNOLOGY Digital is already outdated – the future is DIGILOG. DIGILOG technology has now also revolutionized laser measurement technology for machine tools. It provides for the analogue signal evaluation of all the cutting edges of a tool. FIND OUT MORE BLUM-NOVOTEST.COM • FAST Up to 60% less measuring and checking time • PRECISE Evaluation of a data stream • RELIABLE Automatic filtering of dirt and coolant residue on tool Production for the new, fifth generation Mini Cooper at the home of Mini, Plant Oxford commenced recently. Associates at the plant were joined by head of Mini, Stefanie Wurst for a special onsite event in which the first three-door model was driven off the production line by Charlie Cooper, grandson of the legendary John Cooper, whose heritage inspired the Cooper mark. Stefanie Wurst said: “This milestone underscores the commitment to our roots while propelling us into a dynamic future of driving. Plant Oxford is the heart of the Mini brand, and today, as we witness the birth of this new chapter, we renew our pledge to craftsmanship and the thrill of motoring.” Dr Markus Grüneisl, head of plants Oxford and Swindon said: “We are delighted to welcome the new Mini Cooper to our lines in both Oxford and Swindon. The new Mini Cooper is an incredibly important car for our team and UK manufacturing. We are proud to produce this iconic car, loved all over the world.” The new Mini Cooper is the latest generation to be built in the UK, with all three BMW Group UK manufacturing sites contributing to production. BMW Group Plant Swindon produces body pressings and sub-assemblies, while the latest highly efficient three and fourcylinder petrol engines are built at BMW Group Plant Hams Hall in North Warwickshire. Finally, these parts come together at the plant in Oxford where body shell production, paint and final assembly takes place. Since the launch of the first modern Mini in 2001, over 4.4 million units have been produced in Britain – including 150,000 electric models which were built between 2019 and 2023. With its high level of flexibility, competitiveness and expertise, the Oxford plant plays an important role in the BMW Group’s production network and preparations are underway to build two new all-electric Mini models from 2026. The BMW Group will then have invested a total of more than £3 billion in the Swindon, Hams Hall and Oxford plants. Announced in March, the new Mini Cooper arrives as the third member of the brand’s family, joining the Mini Cooper Electric and the new Mini Countryman. Available in two model variants: the Cooper C and performanceenhanced Cooper S, the latest three-door merges traditional brand values with innovative, future orientated technology. Q BMW Group www.bmwgroup.com Oxford plant begins latest Mini production Automotive transmission specialist Xtrac welcomed Prime Minister Rishi Sunak to its Thatcham headquarters in Berkshire in March – a visit that included a tour of the company’s design and manufacturing facilities. The company creates advanced gearboxes used by motorsport teams worldwide and in high-performance road cars. It exports around 70% of its manufacturing output globally. “It was great to meet the team at Xtrac today and talk about their world-class apprenticeship schemes,” the Prime Minister commented on social media. “Xtrac is a West Rishi Sunak visits gearbox manufacturer to see success in exports and skills Continued on page 17

01926 736736 • www.millscnc.co.uk Our new, compact DN Solutions’DVF 4000 simultaneous 5-axis machining centres have arrived…and can’t fail to impress even the most discerning of business decision makers. With their powerful, high-torque spindles (18.5kW/12,000rpm), built-in 400mm diameter rotary tilting tables and 60-position ATCs, these machines are the ideal solution for the fast and efficient machining of small precision parts in one set up. DVF 4000 machines are fast, flexible and reliable, and will appeal to manufacturers, large and small, already proficient in 5-axis machining as well as those yet to take the plunge. If you’re a business owner or are in charge of capital equipment procurement in your company - you’ll want to see the DVF 4000 being put through its paces on our stand. If you’re not, don’t worry. As long as you appreciate out-of-this-world technology, you will be most welcome. To find out more about Mills CNC and the machines and technologies we’re showcasing at MACH 2024 - call us on 01926 736736 or visit www.millscnc.co.uk Mills CNC: Like No-one Else! New DN Solutions’DVF 4000 5-axis machining centre on our stand at MACH 2024: Hall 19 - Stand 110. TAKE ME TO YOUR LEADER.

pesmedia.com Production Engineering Solutions April 2024 17 NEWS unisonltd.com Unison Synergy Hybrid, dual-stack tube bending machines Contact us now to discuss your needs: +44 (0) 1723 582 868 I sales@unisonltd.com 80 mm CNC tube bending machines al power and robust mechanical design ck bending – for reduced tool changes ed for repetitive tube bending tasks of industry-leading motors and drives -friendly Unison touchscreen control component simulation and measuring interfaces Unison quality and reliability – at a highly accessible price! Un Hyb tube mac Co • 50 mm or 8 • Exceptiona • Dual-stack • Designed • Choiceo • User-f • 3D c Unison qu – at a high Hall 20• Stand 550 Hall 6• Stand G27 15-19 April 2024 Berkshire success story. It’s a local Thatcham business that’s now at the heart of Formula 1, Indycar, and NASCAR successes all over the world. It’s also a shining example of apprenticeship success in manufacture and advanced engineering.” “It was such a pleasure to welcome the Prime Minister to Thatcham to meet the brilliant team and visit their outstanding apprenticeship academy,” added local MP Laura Farris. Ms Farris officially opened the Xtrac Academy, a dedicated apprenticeship facility providing hands-on manufacturing and computeraided engineering skills training for apprentices, in March 2022. She commented: “Over the years, Xtrac has trained more than 180 apprentices in advanced manufacturing and engineering, many of whom have gone on to accomplish great things at Xtrac and beyond.” Xtract CEO Adrian Moore informed the Prime Minister the automotive industry is going through a transformation that only happens once in a generation. He said: “This transformation involves the evolution of the automobile from internal combustion engine vehicles to decarbonised electric propulsion. Xtrac’s highly skilled and capable staff in the UK and USA show agility and innovation time after time, which is essential for the vehicle’s transmission system, one of the crucial technologies required for this transition.” Xtrac has trained apprentices since the 1990s and works with Newbury College to deliver its apprenticeships in advanced manufacturing. In 2020, the company was recognised for its technological innovation with the Queen’s Award for Enterprise and it has also won Princess Royal Training Awards. One in seven (14%) of its 490 employees started as an apprentice or undergraduate. Its first-ever apprentice, Simon Short, who qualified in 1993, now holds a senior role in Xtrac’s North American operations. In addition to providing apprenticeships, Xtrac offers an award-winning undergraduate scheme, a work experience scheme for pupils from years 10, 11 and 12, and summer internships for university students. For more information on Xtrac Academy schemes, visit: https://www.xtrac.com/ xtrac-academy/ QXtrac www.xtrac.com Continued from page 14 Aerospace leader Airframe Designs has made four new appointments as it expands its expertise in producing complex components for the industry worldwide. Clint Jones joins the expanding Blackpool-based organisation as a weights engineering expert to support an ongoing programme of work with BAE Systems Air, advising on weight management issues throughout the product lifecycle. As a former BAE Systems employee, Mr Jones will also work alongside junior engineers to enable the growth of new talent in the sector and within the specialism of weights engineering. To add to the stress team capability, Macsen Taker has been appointed as a graduate engineer following his graduation in aerospace engineering at the University of Manchester. Also joining Airframe Designs, Hayley Berry has been appointed as quality and security controller. She formerly worked in the medical manufacturing industry within quality control as a product testing specialist for nine years. Bryony Goodall has also been appointed business and executive support officer with a successful track record of providing administration support across diverse types of organisations. Jerrod Hartley, CEO of Airframe Designs, said: “We’re excited to find such talent to strengthen our business as we grow to meet the demands of the industry. We strive for business excellence across the company and our people are at the heart of that. The teams working on our specialist components span an age range of five decades with skills in design, analysis, certification and additive manufacturing.” Recent projects undertaken by Airframe Designs include the integration of new systems into heavy lift drone platforms, conceptual design at a platform level for new uncrewed airsystems, test rig and tooling for electric vehicle propulsion systems and most recently the design and analysis of operator consoles for a special mission aircraft. Airframe Designs provides expertise and solutions for the aviation, defence and space industries worldwide. QAirframe Designs www.airframedesigns.com L-R: Bryony Goodall, Clint Jones, Macsen Taker and Hayley Berry of Airframe Designs Airframe Designs expands with four appointments

18 April 2024 Production Engineering Solutions pesmedia.com NEWS In a landmark year celebrating four decades in business, Grenville Engineering has invested £250,000 in the latest RVD SmartFibre tube laser cutting machine from Bison Machinery. The new machine, a TF 8020.3000 model, is positioned to transform the company’s operational dynamics and market outreach. The SmartFibre tube laser cutting machine cuts a diverse range of tubular profiles and sections in various lengths, diameters, materials, and wall thicknesses. Metals such as mild steel, stainless steel, aluminium, brass, and copper can be precisely laser cut, providing Grenville with flexibility in manufacturing. The decision to bring this technology in-house is strategic, as it allows for more control and flexibility and significantly reduces leadtimes. Sales director Stuart Rawlinson expressed his enthusiasm, saying: “The new fibre tube laser from Bison isn’t just a piece of equipment; it’s an absolute game-changer for the business.” Driven by Lantek Flex3d processing and nesting software, the SmartFibre machine can produce intricate components in various profiles, including round, square, oval, and flat-sided oval. Additionally, Grenville has influenced its capabilities by upgrading to the optional Lantek module, which broadens functionality and allows for processing flat bars and open-sided components like angles and channels. The machine is equipped with high-quality components, including a RayTools autofocus cutting head, Yasakawa drives, and nLIGHT laser sources ranging from 1.5kW to 6kW in power ratings. Mr Rawlinson highlighted the operational advantages: “Operationally, it means greater precision, more versatility, shorter lead-times, greater cost-efficiencies, and more eco-friendly processes – an exciting development for our valued customer base and partners.” The investment will improve the services provided to the current customer base and open doors to new markets and applications. As the newly acquired machine ramps up to full operational capacity, Grenville expects to create new employment opportunities. This could lead to internal career development for current team members or new talent joining the growing team. Q Grenville Engineering www.grenville-engineering.co.uk NEWS Leicester metalwork firm partners with local college to invest in future talent Leicester-based metalwork firm, ADS Laser Cutting has pledged its support to students at Leicester College as it seeks to invest in future local talent and address ongoing skills development. There has been a link between the two organisations for several years as Leicester College provides the training for apprentices employed by ADS Laser, and the collaboration was strengthened earlier this year when the business offered laser cut steel plates for apprentices on the metal fabrication and welding course to practice their welding skills on. The firm has since supported the college’s careers fair and L-R: Dali Dong (operations director), Stuart Rawlinson (sales director), Grant Barratt (director) Grenville Engineering invests £250K in new laser cutting machine Continued on page 20

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20 April 2024 Production Engineering Solutions pesmedia.com NEWS Vision Engineering, a multinational designer and manufacturer of innovative, patented ergonomic stereo optical and digital instruments has relocated its anodising arm, Milturn Finishing, to a brand-new facility in Measham, Leicestershire following its acquisition in 2022. The Leicestershire location is beneficial as the Midlands serves as a major hub for UK manufacturing, innovation, and skilled workforce. The new ISO 9001 certified site delivers modern new facilities including large 3m x 1.5m anodising tanks which accommodate larger workpieces, enabling efficient processing of entire components without needing to break them down. This reduces processing time and cost. Larger tanks also enable deeper immersion for uniform anodising. The increased depth allows for complete submersion of parts, ensuring consistent coating thickness and quality across the entire surface and reduced handling needs for smaller parts, meaning that batch processing of smaller components becomes more efficient, minimising handling time and potential damage. Milturn Finishing’s high load crane delivers safe and efficient handling of heavy workpieces, improved productivity and throughput including faster and more efficient handling of parts, boosting productivity. The company’s services include accurate masking and demasking of complex components pre- and postanodising which delivers high accuracy selective anodising, maintaining dimensional integrity, improving process efficiency, and ultimately contributing to consistently high-quality results. Alongside extensive experience and professional advice in anodising and finishing plus competitive pricing, a fast-track service, free delivery and collection, together with free quotation and sampling services complete the picture for the new Milturn Finishing offer. Milturn’s long-term customer base consists of manufacturers in a variety of industries such as professional film camera, seagoing marine, automotive, high-end shop and hotel fitting and others who have a requirement for reliable, well finished components for intensive use, sensitive or harsh environment conditions. Commenting on the launch of the new facility, Vision Engineering’s director of manufacturing, Steve Mead said: ‘We are delighted to be adding these new modern finishing facilities to our Manufacturing Services offer. They enable us not only to improve the way we meet the needs of our existing finishing customers, but also present a real opportunity to attract new, Midlands-based clients to Milturn Finishing’s customer base.’ Q Milturn Finishing www.milturnfinishing.co.uk Q Vision Engineering www.visioneng.com Thinking Differently about Finance flexible straight-forward relational Visit us on Stand 6-44 at MACH compassbusinessfinance.co.uk Milturn Finishing’s new larger anodising tanks at its facility in Measham Vision Engineering enhances anodising capability in the Midlands Scan here for more Vision Engineering articles recently formalised the partnership by hosting college representatives at a tour of its facilities. Tina Jivraj, business development account manager at Leicester College and Harmesh Manghra, one of the college’s governors met with Harry Smith, production manager at ADS Laser, and Lynda Morton, HR manager, and enjoyed a tour of the 87,000ft² facility where over £1m has been invested in new machinery over the past 12 months. Luke Littlejohns, a current metal fabrication apprentice, was also on hand to discuss his training experience. Commenting on the relationship with the college, Duncan Keates, joint managing director at ADS Laser Cutting said on the day of the tour: “As a former apprentice, I am acutely aware of the importance of real-world training experiences. Being able to support both the college and current apprentices in this manner is a meaningful way in which we can invest in future talent. “It has been a pleasure to host Leicester College at our site today as we’re incredibly proud of the facilities that we offer. Of course, these benefit our customers for whom we deliver bespoke metalwork solutions, but also the apprentices who chose to join the ADS Laser team while completing their studies.” Tina Jivraj, Leicester College, added: “Forging relationships with local businesses that truly enhance the experience of our students is vital in delivering a first-class training experience. The team at ADS Laser has demonstrated a keen interest in supporting the work of our engineering and business administration departments and we’re looking forward to maximising this partnership to the benefit of all involved.” Q ADS Laser Cutting https://adslaser.co.uk Q Leicester College https://leicestercollege.ac.uk (L-R) Tina Jivraj (Leicester College), Luke Littlejohns (ADS Laser), Harmesh Manghra (Leicester College), and Harry Smith (ADS Laser) Continued from page 18

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