PES Media Production Engineering Solutions ukmfgnews August 2023 pesmedia.com Integrated tooling supply with M.A. Ford and Cambridge Precision Ltd Pages 32-33 In step with a productive partnership 17 page show preview p. 38-54
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www.pesmedia.com Production Engineering Solutions August 2023 3 It seems in a world of telephone and email scams, fake news and AI generated images, music, and even journalism (yikes!) that trust must be at an all-time low. I am sure I’m not the only one who has picked up the phone and heard a long pause before some shyster claims to be from Amazon, a utility company or the inland revenue and attempts to bamboozle me out of my hard-earned coin. However, this development of trust being an increasingly rare commodity is a considerable shame, particularly in business. In fact, when it comes down to it, nearly all business relationships are based on trust. There’s a reason it says on bank notes ‘I promise to pay’; but of course, trust must also be nurtured, kindled, and earned over time. That’s undoubtedly the case at Cambridge Precision Limited (CPL), who I visited recently. This progressive subcontractor has a long list of customers who repeatedly return to it time and again knowing they can rely on its advice, input, design for manufacture expertise, quality, and service. And this proactive approach certainly pays dividends when winning both new and recurring business. Of course, cost is an important consideration in any transaction but – as weaknesses in the supply chain during the pandemic demonstrated – I would argue, reliable, robust and consistent trading relationships are equally as important. Given its interactive approach with its customers, it’s no surprise that when CPL needed a cutting tool supplier who could keep pace with its increasing demand, that it sought out a company able to not only provide stock, but also guidance, input and capability tailored to its requirements. Hence the development of CPL’s relationship with M.A. Ford. What started as a simple customer purchase through a third-party supplier has evolved into a mutually advantageous relationship, based on openness, that gives CPL constant tooling supply through an advanced vending system, with bespoke service and support, and M.A. Ford a dependable and consistent customer not solely focused on the balance sheet. So, if building trust is a result of “consistent and predictable interaction over time,” according to one respected American ambassador, then the example of CPL and M.A. Ford couldn’t be a better one. Read more about it on pages 32-33. Ed Hill Deputy Editor The introduction of M.A. Ford cutting tool vending at Cambridge Precision Ltd goes far beyond just regular stock management. It has evolved into a reciprocal association with extensive commercial benefits for both companies. Ed Hill reports. See pages 32-33 Cover story COMMENT/CONTENTS Production Engineering Solutions is published 12 times per year and is distributed free of charge to applicants in the UK meeting the publisher’s criteria. Subscriptions are also available at £80 per annum to UK readers or £148 overseas. Whilst every care is taken to provide accurate information, the publishers cannot accept liability for errors or omissions, no matter how they may arise. Authors’ opinions do not necessarily reflect those of the publisher. All rights reserved. No part of this publication may be reproduced or transmitted without the consent of the publisher. © MIT Publishing Limited 2023 You can now view your copy of Production Engineering Solutions online. To register, please go to www.pesmedia.com Contents PES has strict circulation terms of control. These are independently verified and audited by the ‘Audit Bureau of Circulations’. Circulation Statement Published by: MIT Publishing Limited, Featherstone House, 375 High Street, Rochester, Kent ME1 1DA Tel: 01634 830566 Volume 27 Issue 327 ISSN 1460-3926 EVENTS September 2023 EMO Hannover 2023 Hannover 18-23 September 2023 September 2023 UK Metals Expo NEC, Birmingham, UK 13-14 September 2023 September 2023 DSEI 2023 EXCEL, London 12-15 September 2023 November 2023 Advanced Engineering 2023 NEC, Birmingham, UK 1-2 November 2023 5 Eye for success: Bowers Group partners with Ash New MD at Vision NEWS MACHINING 20 PTG Holroyd bags four machine order XYZ UMC-5X takes to the skies 5-AXIS 22 Surface finish performance makes the Circle grade TURNING 24 Vision turns to Biglia for increased manufacturing GRINDING & SURFACE FINISHING TECHNOLOGY 25 Muffett gets in gear with Kellenberger Advanced Grinding Solutions at EMO 2023 TOOLING 31 New insert grades for turning cast iron In step with a productive partnership ADDITIVE MANUFACTURING/3D PRINTING 37 Valve manufacturer introduces AM to oil and gas Pushing the boundaries of additive in Scotland EMO PREVIEW 38 EMO World Tour hits the UK Circulation Perception SAS Phone: 01825 701520 pes@mitpublishing.com Publisher David Rose Editorial Director Dave Tudor T: 01634 825702 newsdesk@pesmag.co.uk Deputy Editor Ed Hill T: 01634 825705 ehill@mitpublishing.co.uk Production Coordinator Ewa Hodden T: 01634 825703 ehodden@mitpublishing. co.uk Digital Content Coordinator Michael Tyrrell mtyrrell@mitpublishing. co.uk Financial Controller Valerie Prentice accounts@mitpublishing.co.uk Sales Manager Tammy Jukes T: 01634 825706 tjukes@pesmag.co.uk Sales Director Andy Morley T: 01634 825701 amorley@pesmag.co.uk Contacts In business we trust
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pesmedia.com Production Engineering Solutions August 2023 5 NEWS COMPANY FINDER Advanced Engineering 10 Advanced Grinding Solutions 26 Airbus 13, 14 ALFED 6 ANCA 53 Axe & Status 8 BAE Systems 17 Blue Photon 52 Bowers Group 5 Bruker Alicona 41 Cambridge Precision Ltd 32 CMZ 17 DF Precision Machinery 25 DMG Mori UK 42 DTS 39 EMO 2023 38 Fastems 41 Ficep UK 18 Fitfactory 8 Fluency Business Group 10 Gene Haas Foundation 10 Grenville Engineering (Stoke-on-Trent) 8 Haas UK 10 Horn Cutting Tools 12, 43 Hurco Europe 22 HVM Catapult 13 Kyal Machine Tools 51 M.A. Ford 32, 40 Mach Machine Tools 16 Make UK 18 Mapal 34 Metals4U 9 Mills CNC 14 Mitsubishi Materials 31 MTA 12 Muffett Engineering Solutions 25 NCMT 48, 52 Nicolás Correa 39 Nikken 12 Okuma 48 Open Mind 47 PTG 20 R E Thompson 16 Renishaw 37, 49 RK International Machine Tools 44 Roemheld UK 53 Setforth 8 Starrag 41 Studer 51 Tri-Tech 3D 37 UK Metals Council 6 UK Metals Expo 18 Vision Engineering 5, 24 Vision West Nottinghamshire College 10 Vollmer 29, 50 Wallwork Group 16 WFL Millturn Technologies 51 Whitehouse Machine Tools 24 XYZ Machine Tools 21 Yamawa 48 Yamazaki Mazak 46 EDITORIAL ADVERTISING 1st Machine Tool Accessories 19 Advanced Grinding Solutions 25 Allied Machine & Engineering 40 Andreas Maier 9 Arno 35 Benign Enterprise Co 31 Blue Photon Technology 50 Blum Novotest 44 Ceratizit UK & Ireland 56 Cranden Diamond 29 Delapena 26 DF Precision Machinery 30 EMO 23 39 Filtration Service Engineering 15 Fladder 29 GM CNC 49 Grob Group 52 Haas 13 Heller Machine Tools 43 Jongen Unimill 6 Kyocera SGS 48 Lang Technik 5 Lissmac 28 M.A. Ford 45 Mapal 17 Micron Workholding 34 MIE Solutions 21 Mills CNC 7 Mitsubishi Materials 11 Muffett Engineering Solutions 20 Nicolás Correa 54 Renishaw 36 Star GB 4 Starrag 46 Studer 27 SW Machines 47 UK Metals Expo 12 WH Lead 22 XYZ Machine Tools 2 Yamawa 42 NEWS Bowers Group has embarked on a new partnership with Ash, allowing the group to offer an innovative range of digital inspection solutions. Headquartered in Ireland, Ash is renowned for designing and building a highly sophisticated range of inspection systems for a wide span of industries. The portfolio of products, which includes digital microscopes, software and automated visual inspection and measurement systems, is now available and supported by Bowers Group as part of its third-party operations, with the dedicated and knowledgeable sales team committed to delivering a wide range of advanced inspection technology solutions to UK-based businesses. UK sales manager at Bowers Group, Ryan Kingswell, said: “Ash has already assisted many manufacturers around the world to protect quality, minimise risk and advance their capabilities. We are confident that these advanced products will complement our product portfolio and I’m sure they will also prove to be extremely popular within the UK metrology and manufacturing market. We’re thrilled to be able to offer Ash’s intelligent technology to our customers and look forward to a long and successful relationship.” Martin Cahill, COO of Ash, added: “The partnership between Bowers Group and Ash is truly a testament to our shared vision of innovation and excellence. As a leader in the field of metrology, Bowers Group has built an extensive network owing to its industry expertise and exceptional customer service. “We are delighted to add our inspection solutions to Bowers’ comprehensive suite of quality products, expanding our reach in the UK and collectively helping a wide range of industries to unlock new levels of efficiency and precision in their manufacturing processes. We are certain that the synergy between our companies’ culture and values will ensure an enduring and prosperous collaboration.” Q Bowers Group www.bowersgroup.co.uk Vision Engineering has appointed Sam Crossley as managing director, drawing upon his extensive global leadership and financial experience. Previously a member of the senior leadership team at Rotork, Mr Crossley has an in-depth market knowledge in oil and gas, petrochemical, mining and automation, specialising in engineered technical products including mechanicals seals, pumps, valves and fluid control sectors. He commented: “What appealed most about joining the team at Vision Engineering was the idea of leading an innovative technology company with such a long and distinguished history. There are plenty of exciting opportunities to grow the business, and I will be focusing on these over the coming years. Vision Engineering has a well-deserved brand and reputation and I am delighted to be leading it into its next phase of global growth.” Mark Curtis, current managing director, will continue to head the Board of Vision Engineering Group as chief executive officer, focusing on strategic development and wider group growth opportunities. Vision Engineering is a world-renowned name in the design and manufacture of leading microscopy, metrology and digital 3D visualisation solutions. Designed to help those working in a wide range of sectors, the company is recognised internationally for its clear focus on improving productivity for those who use magnification through superior ergonomics. Furthermore, its contract manufacturing division offers comprehensive design and commercialisation packages, giving customers access to the latest technology, as well as a team of experienced designers and engineers. Founded in 1958, the British owned, optical manufacturer’s global HQ and design and manufacturing facilities are based in state-ofthe-art modern premises in Woking, Surrey, with extensive production facilities in the UK and US. Q Vision Engineering www.visioneng.com Sam Crossley new MD at Vision Engineering New MD at Vision Eye for success: Bowers Group partners with Ash Scan here for more Bowers Group articles Scan here for more Vision Engineering articles i ĞâââĜ®yµljÒ µ¡¬ĜºĜÖ¬Y®ĞćĈĉĐčĎĐčČĎč
6 August 2023 Production Engineering Solutions pesmedia.com NEWS Made in Germany Jongen Werkzeugtechnik GmbH Milling and drilling tools JOIN US!!! JOIN JONGEN AND BECOME OUR EXCLUSIVE DISTRIBUTOR for the UK! We are one of the leading manufacturers of carbide cutting tools for the metal removal industry, with fabrication facilities based in Germany, including the tungsten carbide production and the internal coating application service. :H RႇHU VWDQGDUG WRROV DV ZHOO DV FXVWRP PDGH WRROV Moreover, our R D department creates continuously new products to cope with the production needs of our customers. The combination of: ĺ \RXU ORQJ WHUP LQGXVWU\ H[SHULHQFH ĺ RXU SUHPLXP TXDOLW\ WRROV DQG ĺ WKH QRQ EXUHDXFUDWLF FRRSHUDWLRQ VWUXFWXUH FDQ JLYH XV WKH NLFN Rႇ IRU D QHZ VXFFHVVIXO DQG FRQVWDQWO\ JURZLQJ partnership. &RQWDFW 0UV 0DULQD *LXQWD YLD SKRQH DW RU YLD (PDLO marina.giunta@jongen.de for any interest with this respect and/or visit us at WKH (02 IDLU LQ +DOO %RRWK ( www.jongen-unimill.com ALFED, the Aluminium Federation, has relocated its corporate headquarters to the Bragborough Hall Business Centre in Northamptonshire. With state-of-the-art facilities surrounded by picturesque views and excellent transport links, the location is an ideal base for ALFED’s growing team. Demonstrating its commitment to the future, the new site offers breakout areas to host member training sessions and modern, bespoke workspaces for the ALFED team. A step-change from the company’s previous base in Halesowen, it represents the next chapter in the organisation’s journey. Tom Jones, ALFED’s chief executive officer, commented: “As the representative voice of the UK aluminium industry, we’re committed to investing in our future and adding measurable value to our members. “The federation had been based in Halesowen for a substantial period of time, but the site no longer suited our requirements. Expanding into our new home in Northamptonshire will enable us to deliver an even better service to our members. “Over the coming months, we’re looking forward to welcoming members to our new headquarters, supporting the supply chain and continuing our work championing the use of aluminium as a material of choice.” As a voice for the UK aluminium industry, ALFED offers a range of services to help members capitalise on opportunities and boost their competitiveness. From technical support and training, to consultancy, market insight, advocacy and lobbying, the organisation supports businesses working across all areas of production and supply. Q ALFED www.alfed.org.uk Manufacturing’s growth is being restricted by an outof-date Apprenticeship Levy scheme that is failing to address key labour shortages in the workforce, an industry trade body has said. Rachel Eade, chair of the UK Metals Council, is calling on the Government to review the current system. She believes that more than 10,000 jobs are currently available across foundation industries in the UK and there is little sign that these positions will be filled. Nearly £750m raised under the levy last year was unspent and has gone back to the Treasury. A letter on behalf of the 12 trade associations the UK Metals Council represents has been sent to ministers and MPs in a bid to highlight the issue and what needs to be done. “We’re in a preposterous situation where employer funds are not being used for the intended purpose of upskilling staff from Level 2 upwards,” explained Ms Eade. “The levy should be an effective way of leveraging funds for the use of industry as a whole. Problems start when the money at the top of the tree does not trickle down or the funds are too difficult to access for manufacturers already struggling for time.” She added: “We’re calling on the Government to urgently review the current system and look at four important improvements. Firstly, reduce the amount of bureaucracy involved, secondly widen the focus of the standards so they cover all engineering and manufacturing disciplines, and thirdly ensure realistic funding levels for Level 2/Level 3 apprentices and the foundation skills that employers are crying out for. “Finally, we must rebuild the engineering training provider capability in the UK. Giving them the level of funding they require to deliver the skills our sector needs now and in the future is vital.” Since 2014, there has been a 34% drop in the number of engineering and manufacturing apprenticeship starts, with just 49,060 starting in 2021/22 according to a Fit for the Future report carried out by Engineering UK. It also underlined a worrying dip in those starting at Level 2, with just 30,980 doing this – compared with 63,250 nine years ago. The UK Metals Council features 12 industrial trade associations, including the Aluminium Federation, the Confederation of British Metalforming and the Cast Metals Federation. Together, they represent over 11,000 companies, employing directly and indirectly nearly one million people. Q UK Metals Council www.ukmetalscouncil.org Apprenticeship Levy hinders industrial growth – says trade body ALFED relocates UK headquarters
Manufacturers of large and small high-precision components, looking to improve their productivity and operational efficiencies through one-hit machining, are increasingly investing in our SMX range of multi-tasking mill-turn machines. Recently expanded through the introduction of the new SMX 2100 and SMX 5100 series’, the range now features machines with chuck sizes from 8”up to 21”, and turning diameters and lengths up to 830mm and 4000mm, respectively. Equipped with powerful, high-torque and built-in main (left) spindles, and either similarly specced sub-spindles or programmable servo-driven tailstocks, and featuring versatile B-axis milling heads (+/- 120° stroke), Y-axis capabilities, servo-driven ATCs and roller LM guideways - SMX mill-turn machines are fast, accurate and flexible. Irrespective of whether you machine large components, small components or a mixture of both - as long as you are looking to machine them to completion in a single set up we have a SMX machine that will more than meet your needs. For more information call us on 01926 736736 or visit www.millscnc.co.uk Mills CNC: Like No-one Else! Mills CNC Technology Campus: 01926 736736 www.millscnc.co.uk The SMX series of high-productivity mill-turn machines from Mills CNC. One size doesn’t fit all. One range does.
8 August 2023 Production Engineering Solutions pesmedia.com NEWS Bletchley-based Axe & Status Machinery, a specialist supplier of machining and fabrication equipment has announced an exclusive distribution agreement with Accurl, a Chinese manufacturer of press brakes, fibre laser cutters, punch presses and shearing machines. Following an in-depth visit to Accurl’s facilities in China, Axe & Status owner Steve Thomas and his team were impressed by the capabilities and quality of Accurl’s products. After days of extensive discussions, an agreement was reached. The partnership marks a significant milestone for both organisations, as they set their sights on capturing the rapidly growing laser market together. “We are thrilled to announce the recent collaboration between Axe & Status Machinery and Accurl, forging a powerful partnership that holds immense promise for the laser market,” Steve Thomas enthused. “Accurl is an ambitious company with strong growth plans. Currently, they are in the process of building a new mega factory which will be complete in December 2024. Their machines are of the highest quality and are very competitively priced. “Eventually we’ll be selling their entire product range but initially the focus will be on laser cutting machines and press brakes. The plan is to exhibit a number of Accurl machines at MACH next April. “The agreement is effective immediately – in fact we already have a customer who has placed an order for two laser machines due for delivery in September,” he added. “We aim to carry stock in our showroom in Bletchley. “Working with Accurl, I’m convinced we can strengthen our market leading position and open up new avenues for growth and expansion. We were very impressed with their facility, knowledge and expertise – but equally as important, they’re just very nice people to work with. We’re looking forward to a long and fruitful partnership.” For Accurl, the partnership with Axe & Status provides an ideal gateway to the UK market. Leveraging the established network and expertise of its new partner, Accurl can reach a wider customer base and showcase its cutting-edge products to businesses seeking advanced laser solutions. This collaboration aligns with Accurl’s mission to expand its global footprint and provide innovative machinery solutions to customers worldwide. Q Axe & Status https://axestatus.com Stoke-on-Trent based Grenville Engineering has achieved a highly impressive milestone – £1m of sales during the month of June. This remarkable achievement serves as a testament to the company’s unwavering commitment to excellence and its steadfast dedication to customer satisfaction. “This fantastic milestone can be attributed to the combined efforts of our team members who have tirelessly worked towards this momentous goal,” enthused Grenville Engineering sales director, Stuart Rawlinson. “Their unwavering commitment, hard work, and expertise have propelled the company to new heights and firmly established us as frontrunners in the industry. “But we’d also like to thank our valued customers who have place their trust in us – this achievement simply wouldn’t have been possible without their continued support and collaboration. “The team at Grenville is looking ahead to the future with great excitement and optimism,” he added. “This milestone serves as a springboard for even greater accomplishments to come, as we continue to innovate, evolve, and exceed the expectations of our customers. “With our recent investments in robotic welding and tube laser technology, Grenville is better equipped than ever to achieve its goals.” Established in 1984, Grenville Engineering is a renowned sheetmetal fabrication company specialising in laser cutting, metal punching, sheetmetal forming, welding, grinding and finishing, and assembly. The business exhibited at the recent Subcon exhibition for the seventh consecutive year where it announced a significant investment in robotic welding and tube laser equipment (soon to be commissioned) to enhance its precision, efficiency and productivity. Q Grenville Engineering (Stoke-on-Trent) https://grenville-engineering. co.uk Steve Thomas (left) and Accurl owner and MD Cameron Lee secure the distribution deal Axe & Status Machinery announces new distribution agreement Management representatives at Grenville: (L-R) Stuart Rawlinson (sales director), Grant Barratt (director) and Ryan Coram (business improvement manager) Record-breaking £1m sales for leading metal fabrication company Setforth, an investor in mission-critical, vertical market software businesses, has acquired Fitfactory, a leading supplier of software solutions to the high value manufacturing and engineering sectors. The acquisition enables Fitfactory to accelerate its growth and innovation plans, with Setforth’s full support and resources. Fitfactory will continue to operate under its current brand name and preserve its culture and vision. Setforth plan to drive the business forward through providing strategic guidance and investment to scale Fitfactory’s operations and expand its market reach. Fitfactory’s customers will benefit from enhanced service and product offerings. Adrienne Gormley, CEO at Setforth, commented: “We’re delighted to announce this investment and to welcome the Fitfactory team to the Setforth family. Fitfactory has consistently demonstrated exceptional innovation and strong growth, with an impressive and loyal customer base. We look forward to supporting Jason Pritchard and the management team as we drive the business forward together.” Fitfactory’s existing management team, led by CEO Jason Pritchard, will continue to lead the business and build upon the strong foundation established by founders Tom Dawes and Tony Guo. This continuity will ensure a seamless transition. Mr Dawes and Mr Pritchard commented in a joint statement: “This acquisition marks a significant milestone for Fitfactory. In joining forces with Setforth, we are poised to take our company to new heights. Setforth’s deep strategic knowledge and support will enable us to accelerate our growth plans, expand our product offerings, and deliver even greater value to our customers.” Fitfactory, headquartered in Stockton-on-Tees, has established itself as a leading supplier of modular MRP, ERP and MES solutions that drive digital transformation within manufacturing and engineering. With its deep industry knowledge and innovative products, Fitfactory currently supports over 300 businesses and 400 factories across the globe. Fitfactory www.fitfactory.com Setforth www.setforth.co.uk Software investor acquires Fitfactory
pesmedia.com Production Engineering Solutions August 2023 9 NEWS ZERO-POINT-SYSTEMS Clamping workpieces in machining production is very quick. All you need are the zero point clamping systems from AMF. They reduce set-up times by up to 90%. This significantly increases your machine running times. ANDREAS MAIER, Fellbach (Germany) www.amf.de 8. 6DOHV 2IůFH 7RQ\ )RUQVZRUWK 3KRQH IRUQVZRUWK#DPI GH 18.- 23.09.23 Hall 4 Booth C56 AMF_Anzeige_ZPS_180x267mm_EN_UKSalesOffice_2023_EMO_RZ.indd 1 18.07.23 13:58 Following the price of aluminium falling more than 10% since January, experts at one of the UK’s top metal suppliers, metals4U, have offered their predictions for the industry’s future. The pricing of mild steel, aluminium, and stainless steel peaked last year in spring following concerns over supply shortage due to the war in Ukraine. But since then, relatively weak demand has led to stockholders dropping their pricing to reduce excess inventory. This is despite higher production costs on the supply side due to increase in energy costs. The price of steel fell 31% between spring 2022 and January 2023 but this isn’t UKspecific. Overall global demand for metal is weak, including from China, while a cheap steel import supply surge from Asia into Europe is driving low prices across the continent. It’s been a difficult start to the year for the metal industry, and Paul McFadyen, chairman at metals4U, predicts price deflation and low demand to continue in 2023. “Prices for materials are forecast to fall by 8% in 2023 and a further 3% in 2024,” he explained. “Low prices and demand aren’t ideal for the industry but will create opportunities and cost savings. “Moving forward, buyers are advised to buy more frequently in smaller volumes to benefit from further price reductions in the marketplace. Buying in lower volumes from alternative suppliers, or cut to specific size requirements, can also deliver cost savings in the long term – and it’s also better for the environment.” Mild steel, aluminium, and stainless steel are commodities with prices strongly influenced by the balance between supply and demand. There has been an ongoing battle over the last 12 months between high production costs on the supply side and weak UK demand. Mr McFadyen adds: “Weak demand is currently winning, leading to price deflation in the UK metal market. Low demand is likely to continue, forcing businesses to slow down production for the remainder of the year as they can’t risk being stuck with excess inventory. “Geopolitical tensions and natural disasters could lead to further raw material shortages and transportation bottlenecks,” he concluded. “At the same time, the UK economy has so far performed much better than expected and a recovery could drive further demand. “Moving forward into 2024, companies operating in the metal industry must be agile and adaptable to everchanging market conditions.” Q Metals4U www.metals4U.co.uk Reduced demand for aluminium and steel expected to continue in 2023
10 August 2023 Production Engineering Solutions pesmedia.com NEWS A further education college in the East Midlands has become the UK’s first-ever Gene Haas Centre for Advanced Manufacturing – bringing a major investment in engineering facilities and training programmes for students, apprentices and employers. West Nottinghamshire College has formed a pioneering partnership with the Gene Haas Foundation – the US-based grant-giving organisation set up by the founder of both Haas Automation, the largest CNC machine tool builder in North America, and the Haas F1 Team in the FIA Formula One World Championship. The link-up will see the college awarded £500,000 to develop its engineering facilities and employer-focused curriculum, aimed at growing the number of skilled manufacturers in the local area and beyond. It will fund improvements to its Engineering Innovation Centre by remodelling the building to dedicate a larger area of its ground-floor to manufacturing, automation and robotics. A new mezzanine floor containing classrooms overlooking the existing open-plan workshop space will also be constructed. The Centre will be re-branded as the Gene Haas Centre for Advanced Manufacturing. In addition, there will be annual grant contributions for scholarships and enrichment opportunities for students and teachers. College leaders, teachers, students, engineering employers, local dignitaries and representatives of Haas UK came together at the centre early in July for the official unveiling of the partnership. Special guest was Kathy Looman, the Foundation’s director of education grants, who flew in from its headquarters in California. Principal and chief executive Andrew Cropley said: “I am immensely proud that West Nottinghamshire College is now home to the UK’s first Gene Haas Centre for Advanced Manufacturing. It is a great accolade for us that the world’s third-largest manufacturer of machine tools has put its faith in us to bear its name and be its partner.” Kathy Looman added: “This Gene Haas naming opportunity and capital grant programme was implemented for us to unite with the best CNC machining programmes to focus on what a career in advanced manufacturing looks like today. “West Nottinghamshire College was selected because of its innovation, and collaboration with local industry as well as the community and schools. It is creating a pipeline of talent for the future. This process, and now having visited the college, has assured me that this will be a long and fruitful partnership.” Q Vision West Nottinghamshire College www.wnc.ac.uk Q Haas UK www.haas.co.uk Q Gene Haas Foundation https://ghaasfoundation.org Kathy Looman (centre) and Andrew Cropley (third right) joined by (from left) Ben Birch, Andrew Ward and Nat Bash from Haas Automation UK, and the college’s head of engineering Ben Toule and assistant principal Kirsty Walsh Midlands college is UK’s first Gene Haas Centre for Advanced Manufacturing The Fluency Business Group and Easyfairs have signed an agreement to incorporate Fluency’s Advanced Materials Events into Easyfairs’ Advanced Engineering Show held at the NEC, Birmingham. The next edition, featuring the Advanced Materials Events, will take place 1-2 November 2023. Under this new agreement, Fluency’s Advanced Materials Events will be rebranded as AMT Events, which will include its ConstructionAM, MarineAM, MedicalAM, MotorsportAM, SpaceAM, and SportAM events. A key aspect of the agreement is the establishment of the AMT (Advanced Materials and Technologies) forum which will be located on the Advanced Engineering Exhibition show floor. Supported by Fluency, this forum will provide a platform for industry leaders, innovators, and experts to connect, share knowledge, and discuss the latest trends and advancements in the advanced materials and technologies sectors. Fluency extends an invitation to the Advanced Materials Events community, encouraging them to join and participate in the upcoming Advanced Engineering exhibition. As part of the agreement, Fluency has committed to delivering two days of engaging content for the AMT Stage, ensuring that attendees will have access to insightful presentations, panel discussions, and interactive sessions featuring renowned industry figures. Gemma Hardy, managing director at Fluency, commented: “This strategic partnership will provide an unrivalled platform for professionals to explore the cutting-edge developments in advanced materials and technologies. We look forward to welcoming the entire Advanced Materials Events community to Advanced Engineering 2023 and creating a truly exceptional experience.” Simon Farnfield, event director, Easyfairs, the organiser of Advanced Engineering, added: “Hosting the AMT Forum is exactly what makes Advanced Engineering a unique place for engineering and manufacturing professionals to learn from their peers in other industry sectors. “It is why year on year the UK’s leading OEMs and Tier 1s such as Jaguar Land Rover, Nissan, McLaren, Airbus, Ford, Rolls-Royce, Red Bull Racing, Siemens and Sunseeker attend to source and hear about the latest products and innovations. “The recent rebrand and the new incorporation of the AMT events is sure to enhance opportunities for visitors and exhibitors alike at Advanced Engineering this year and moving forward.” The collaborative efforts of Fluency and Easyfairs hope to facilitate greater networking opportunities, foster knowledge exchange, and fuel advancements in the advanced materials and technologies sector. This year’s show will remove the previous show zones from its exhibition floor and introduce a main stage. Q Advanced Engineering www.advancedengineeringuk.com Q Fluency Business Group www.fluency-group.com Fluency and Easyfairs sign Advanced Engineering Show deal Scan here for more Haas articles Scan here for more Advanced Engineering articles
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12 August 2023 Production Engineering Solutions pesmedia.com NEWS KMETALS EXPO 200 Supply Chain Exhibitors # 100+ Speakers #50+ Seminars across 4 Theatres 13 - 14 September 2023 NEC FREE to attend - www.ukmetalsexpo.com The ONLY Event that brings together the entire Metals Supply Chain The Manufacturing Technologies Association (MTA) has appointed Nikken CEO Tony Bowkett as its latest acting president. With more than 30 years’ experience as managing director and founder of Nikken Kosakusho Europe, Mr Bowkett is responsible for the company’s ongoing success across Europe and beyond, which includes multiple subsidiary companies within the Nikken Europe Group, together operating in excess of 23 countries. Nikken is also a Founding Industrial Partner and Non-Executive Industrial Board member of Sheffield’s Advanced Manufacturing Research Centre (AMRC) and firmly believes in UK manufacturing and knowledge transfer as a vital wealth creator, focusing on developing and training the next generation of engineers. Nikken, a specialist supplier of precision toolholders, NC tooling systems, hole making tools, rotary tables, tool presetters and spindle optimisation solutions has supported and exhibited at all MACH exhibitions since 1992. James Selka, MTA CEO commented: “We are incredibly lucky to have a talented and strong board representing our members and are grateful that Tony has agreed to take on the role of acting president. He is a man who understands the challenges facing the manufacturing sector and the solutions that are required to see it flourish once again. We wish him every success in his new role.” Tony Bowkett added: “It is a great honour and privilege to serve our association members, and we now proudly represent over 300 companies. Together, we generate an annual turnover of more than £2 billion and employ over 20,000 people, collaborating with a vast UK supply chain, generating many millions in real wealth for the UK economy. “Through our live exhibition MACH, education, training, legislation, and standards teams, we aspire to reach all of UK manufacturing. During my presidency, I will make it my mission to engage with our members and represent their best interests on local, national, and international platforms.” On a personal level, Tony Bowkett is a dedicated family man who has been happily married for 40 years with two daughters and a grandchild. In his spare time, he is a passionate golfer, sports enthusiast, traveller, and gourmet. Q MTA www.mta.org.uk Q Nikken www.nikken-world.com Nikken’s Tony Bowkett is the MTA’s new acting president The latest Technology Days held in-house by tooling manufacturer Paul Horn in June at its Tübingen headquarters, Germany were attended by more than 3,000 visitors from 37 countries. The focus this year, the eighth time the company has staged the event, was on processes based on the optimal interaction of tool, workholding and machine. “Only those who have mastered the entire machining process can achieve the best results with the tool used,” said Markus Horn, managing director of Paul Horn. With informative technical presentations on eight different topics, live machining demonstrations, industryspecific exhibition areas and extensive freedom of movement around production areas, visitors had an opportunity to experience every facet of Horn. 35 co-exhibiting companies rounded off the programme. Exhibits included several sports cars, a Radical custom motorbike, the Prometheus combustion chamber for an Ariane 6 engine, medical products, watches and jewellery. The ZykloMed joint project funded by the German Federal Ministry of Education and Research (BMBF) was another highlight of the event. The project involves the production of functionally integrated implants through novel synchronisedcyclical machining processes. The participating partners Index, Paul Horn, Beutter Präzisions-Komponenten and the wbk Institute for Production Engineering at the Karlsruhe Institute of Technology demonstrated their expertise in medical technology by machining a bone pin and a bone screw. In addition to Horn’s two manufacturing plants, which mainly involve insert and holder production, visitors to were given an insight into the production of carbide and various shaping processes on modern equipment at Horn Hartstoffe. The tool manufacturer also announced that it is expanding its capacity in the area of additive manufacturing. The next Horn Technology Days will take place in 2025. Q Horn www.phorn.co.uk Successful Horn Technology Days focused on processes Scan here for more Horn articles Scan here for more MTA articles
pesmedia.com Production Engineering Solutions August 2023 13 NEWS SUPER SPEED HAAS SUPER SPEED MACHINES FOR HIGH VOLUME MANUFACTURING SUPER MINI MILLS UP TO 15,000RPM DRILL/MILL/TAP UP TO 20,000RPM SUPER SPEED VMCs UP TO 15,000RPM 5-AXIS UMCs UP TO 15,000RPM ROTARIES UP TO 830º/SEC HAAS AUTOMATION • 01603 760539 • ENQUIRIES@HAAS.CO.UK • HAAS.CO.UK NEWS Airbus Helicopters in the UK has signed a Memorandum of Understanding (MOU) with the High Value Manufacturing (HVM) Catapult, a leading group of UK research, development and innovation centres. This strategic partnership will see both organisations establish a framework under which they will jointly investigate opportunities to work together on future opportunities. Managing director of Airbus Helicopters in the UK, Lenny Brown, said: “This agreement marks a significant milestone in the advancement of helicopter manufacturing across the UK and underscores the commitment of both organisations to drive innovation and promote the growth of the UK’s highvalue manufacturing sector. “Our collaboration with the High Value Manufacturing Catapult will help to foster technological advancements, accelerate the development of cuttingedge manufacturing processes, and enhance the competitiveness of the UK helicopter industry.” Katherine Bennett, CEO of HVM Catapult added: “The collaboration will enable us to leverage our capabilities in manufacturing research and development across our seven centres to enhance the competitiveness of the helicopter sector. Together, and with support from Innovate UK, we will push the boundaries of what is possible and shape the future of helicopter manufacturing in the UK.” Under the terms of the agreement, both organisations will prioritise three key areas: O Research and Development: such as sustainable aviation fuel, ballistic protection, digital twin and sustainable building projects at the National Composites Centre (NCC) in Bristol, University of Sheffield Advanced Manufacturing Research Centre (AMRC) Cymru in Broughton, and CERT in Sheffield; an electrification project on high power batteries with WMG in Coventry; and a ZeroE blade innovation project with the NCC O Supply chain optimisation: including Smart factory studies and virtual design pilot work with AMRC Cymru; rapid prototyping and 3D printing capabilities with the Manufacturing Technology Centre; a contribution by HVM Catapult into a future Airbus Helicopters Rotary Wing Rapid Capability & Development Centre O Skills development: encompassing programmes aimed at fostering talent, providing training opportunities, and upskilling the existing workforce to help ensure a sustainable pipeline of individuals who can drive innovation in the helicopters sector Based at Oxford Airport, Airbus Helicopters in the UK provides the entire UK police helicopter fleet, two-thirds of the country’s air ambulance fleet and most of its overall civil helicopter fleet. Q Airbus www.airbus.com Q HVM Catapult www.hvm.catapult.org.uk L-R: CEO HVM Catapult, Katherine Bennett; managing director Airbus Helicopters in the UK, Lenny Brown; head of material and vehicles R&T, Airbus Helicopters, Delphine Allehaux Airbus Helicopters and HVM Catapult sign partnership Scan here for more Airbus articles
14 August 2023 Production Engineering Solutions pesmedia.com NEWS DN Solutions’ International Machine Tool Fair (DIMF), which took place in South Korea in June, has been heralded a success by company officials. Representatives from Mills CNC, the exclusive distributor of DN Solutions’ machine tools and automation systems in the UK and Ireland, attended the event to see the latest product developments, new technologies and state-of-the-art system solutions on show from one of the world’s largest and most successful machine tool manufacturers and leading integrated manufacturing solutions providers. DIMF 2023 took place at two venues – Bexco, the international exhibition centre in Busan, and at DN Solutions’ Seongiu factory in Changwon. Showcasing 65 machine tools in total, including 40 new models, highlights included advanced, multi-tasking/ multi-axis machines, high-productivity automation systems, innovative technologies including additive manufacturing (AM) and artificial intelligence (AI), digitalisation and Smart technologies, and ESG (Environmental, Social and Governance) frameworks and best-practice. Specific new machine and automation highlights that will, over the next few months and years, be making their mark in the UK and Irish manufacturing sectors include: O The new DVF 4000 (5-axis) machining centre – the latest addition to DN Solutions’ popular DVF series O The latest SVM 5100L (high-speed) machining centre for fast processing of aluminium parts and other lightweight materials O Single- and multi-level round pallet (automation) systems for integration with NHC, NHP and NHM horizontal machining centres O DN Solutions’ AML metal add and subtract manufacturing/machining system O The new FM 600-LW laser water jet machining system Other applied technology innovations on show included: O Integrating autonomous mobile robots to manufacturing processes and operations in order to boost productivity and efficiencies O Using and applying technologies i.e. wireless, BLE (Bluetooth Low Energy) and voice recognition in a Smart Factory settings O Using eco-friendly mist-free solutions for oil/mist purification on the shopfloor to significantly minimise energy consumption levels and improve workshop environments Tony Dale, Mills CNC’s CEO, commented: “This year’s event was focused on multiaxis machine tools, flexible automated manufacturing cells incorporating industrial and collaborative robots, and the use and application of innovative and Smart technologies to drive productivity and process efficiency improvements. “A couple of new technology platforms, such as additive manufacturing and waterjet machining, completed what was an exciting and informative event. “DN Solutions is at the cutting-edge of change, and DIMF 2023 was the ideal platform for the company to showcase its latest technologies and reinforce its direction of travel.” Q Mills CNC www.millscnc.co.uk South Korean exhibition previews Mills’ future offering Airbus is investing further in its UK innovation capabilities, with the opening of a new Wing Technology Development Centre (WTDC) at its Filton site. The facility, which will be used to build and test demonstrators for a range of programmes and research projects, was opened by Nusrat Ghani, UK minister of state at the Department for Business and Trade. The new facility will help Airbus accelerate the design, build and testing of wings for next generation aircraft, by using the latest technology and world-leading demonstrators to further improve the performance of its wings. Alongside engine optimisation, making wings longer, leaner and lighter is one of the biggest opportunities to improve fuel efficiency, reduce CO2 and ultimately work towards the aviation industry’s ambition to achieve Net Zero carbon emissions by 2050. “The new Wing Technology Development Centre will help us to ground our research in practicality,” said Airbus head of Filton site and Wing of Tomorrow Programme, Sue Partridge. “A key element of how we deliver technology for next generation aircraft wings is through Wing of Tomorrow (WoT), our largest research and technology programme led by the team in the UK.” She added: “Last week, we achieved a critical milestone in the programme when our second wing demonstrator was completed by the team in Broughton, Wales and delivered to the WTDC. Here it will be prepared for structural testing in our Aerospace Integrated Research and Technology Centre (AIRTeC). “It’s about preparing our people, technology, industrial systems, supply chain and digital and physical capabilities for next generation aircraft. We’re leveraging industry partners and the best digital tools and automation to identify potential technology bottlenecks that may slow us down in the future. The foundations we lay now will help us build better and faster when the time comes.” The WoT programme allows Airbus to explore new manufacturing and assembly technologies so future generations can continue to benefit from flying. The WTDC adds to Airbus’ existing research and technology footprint in the UK, including the Advanced Manufacturing Research Centre (AMRC) in Broughton and both the ZEROe Development Centre and Aerospace Integrated Research & Test Centre (AIRTeC) at its Filton site. Since 2014, Airbus has been awarded £117m by the Aerospace Technology Institute for Wing of Tomorrow related research. Q Airbus www.airbus.com New Airbus hub to accelerate next generation wings Scan here for more Mills CNC articles Scan here for more Airbus articles
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